Product Description
Product Description
Product Display
Company Profile
CHINAMFG CHINAMFG Import And Export Trade Co.,Ltd. is a manufacturer,specialized in the production of blasting drilling rig,solar pile driver,water well drilling rig and accessories such as portable screw air compressor,drill pipe,drill hammer,drill bit,etc.Our company is a backbone enterprise in the industry. Our company is located at the foot of Mountain Tai which has the reputation of “Chief of the Five Sacred Mountains”, neighboring to ZheJiang -ZheJiang High-speed Way, with convenient transportation and excellent location. Your satisfaction is our promise. Our company covers an area of 35,000 square meters, and has more than 160 employees, including 20 engineering technicians, who all are specialized drilling rig mechanical design talents. Our company has more than 30 sets of advanced CNC machining equipment and more than 10 sets of special processing equipment. Our company has our own heat treatment production workshops and surface treatment equipment. On the basis of advanced production equipment and more than 10 years of experience, our company has developed and produced 3 series of products, including high, medium and low-grade air pressure equipment. 15 kinds of products sell well throughout China, Russia, Kenya, Brazil, India and some other countries in Europe.
FAQ
Q1: What’s your delivery time?
A: 15 days to produce, within 3 days if in stock.
Q2: What’s methods of payments are accepted?
A: We agree T/T ,L/C , West Union ,Money Gram ,Paypal.
Q3: What about the shipments and package?
A: 40′ container for 2 sets, 20′ container for 1 set,
Machine in nude packing, spare parts in standard export wooden box.
Q4: Have you got any certificate?
A:We have got ISO,CE certificate.
Q5: How to control the quality?
A: We will control the quality by ISO and CE requests.
Q6: Do you have after-sale service and warranty service ?
A: Yes, we have.We can supply instruction for operation and maintenance.If necessary, we can send our engineer to repair the machine in your company.
Warranty is 1 year for the machine.
Q7: Can I trust your company ?
A: Our company has been certificated by Chinese government ,and verified by SGS. Just order from US !
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| After-sales Service: | Available |
|---|---|
| Warranty: | One Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Water Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Horizontal |
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-12-15
China best Low Price 185cfm 7bar Direct Driven Portable Mobile Diesel Rotary Mining Screw Air Compressor Used for Jack Hammer air compressor repair near me
Product Description
Product Description
1.Gas Control System: It is simple and reliable. Inlet rate from 0 to 100% and be adjusted automatically depending on the gas consumption. Automatically adjust the engine throttle to save diesel fuel.
2.Microcomputor Intelligent Control: Air compressor discharge pressure, exhaust gas temperature, engine speed, oil pressure, water temperature and fuel tank level operating parameters with automatic alarm and shutdown protection.
3.Multi-Stage Air Filter and Large Oil-Water Cooler: It is not only suitable for dusty work environment, but it is suitable for high temperature and high altitude environment.
4.Parts and Components: They can be maintained within the accesible range which is convenient and easy.
5.Covenient: Easy to move in rough terrain.Each compressor has lifting rings on the top for safe hoisting and transportation.
Product Parameters
| Single Stage Compression Portable Diesel Screw Air Compressor | |||||
| Model | Capacity | Pressure | Diesel engine type | Weight | Dimensions |
| m3/min | bar | KGS | L×W×H mm | ||
| SYC-3/7 | 2.8 | 7 | 32kw | 1000 | 2200*1560*1400 |
| SYC-5/7 | 5 | 7 | 41KW | 1100 | 2821X1470X1361 |
| SYC-6/8 | 6 | 8 | 55kW | 1400 | 3750×1920×1700 |
| SYC-7/8 | 7 | 8 | 4D80-K20,58kW | 1400 | 3750×1920×1700 |
| SYC-8/7 | 8 | 7 | 65kw | 1400 | 3750×1920×1700 |
| SYC-8/8 | 8 | 8 | 65kw | 1400 | 3750×1920×1700 |
| SYC-9/8 | 8.8 | 8 | 75kW | 1600 | 3750×1920×1700 |
| SYC-10/7 | 10 | 7 | YC4D95Z-K20,70kW | 1900 | 3900×1920×1700 |
| SYC-8.5/14 | 8.5 | 14 | 4BTA3.9-C125,93kW | 1900 | 3900×1920×1900 |
| SYC-10/10 | 10 | 10 | 4BTA3.9-C125,93kW | 1900 | 3900×1920×1900 |
| SYC-10/13 | 10 | 13 | 4BTA3.9-C125,93kW | 2050 | 4080×1980×2350 |
| SYC-13/10 | 13 | 10 | 4BTA3.9-C125,93kW | 2050 | 4080×1980×2350 |
| SYC-12/7 | 12 | 7 | 4BTA3.9-C125,93kW | 2050 | 3900×1980×1900 |
| SYC-12/12 | 12 | 12 | 6BTA5.9-C180,132kW | 2380 | 4080×1980×2350 |
| SYC-12/13 | 12 | 13 | 6BTA5.9-C180,132kW | 2750 | 4080×1980×2350 |
| SYC-13/13 | 13 | 13 | 6BTA5.9-C180,132kW | 2750 | 3450×1520×2220 |
| SYC-17/7 | 17 | 7 | 6BTA5.9-C180,132kW | 3350 | 3380×1640×2350 |
| SYC-15/13 | 15 | 13 | YC6A240-20,177kW | 3350 | 3380×1650×2500 |
| SYC-16/13 | 16 | 13 | 6CTA8.3-C215,158kW | 3350 | 3980×1800×2450 |
| SYC-13/17 | 13 | 17 | 6CTA8.3-C215,158kW | 3400 | 3780×1980×2350 |
| SYC-17/14.5 | 17 | 14.5 | 6CTA8.3-C260,194kW | 3400 | 3980×1800×2450 |
| SYC-19/14.5 | 19 | 14.5 | 6CTA8.3-C260,194kW | 3400 | 3980×1800×2450 |
| SYC-18/17 | 18 | 17 | 6CTA8.3-C260,194kW | 3400 | 3980×1800×2450 |
| SYC-20/13 | 20 | 13 | 6CTA8.3-C260,194kW | 3400 | 3980×1800×2450 |
| SYC-22/8 | 22 | 8 | 6CTA8.3-C260,194kW | 4000 | 4580×1950×2600 |
| SYC-26/8 | 26 | 8 | 6CTA8.3-C260,194kW | 4000 | 4580×1950×2600 |
| SYC-22/14 | 22 | 14 | 6CTA8.9-C325, 239kW | 4500 | 4580×1950×2600 |
| SYC-27/10 | 27 | 10 | 6CTA8.9-C325, 239kW | 5000 | 4600×1950×2850 |
| SYC-30/10 | 30 | 10 | 6CTA8.9-C325, 240kW | 5000 | 4600×1950×2850 |
| Two Stages Compression Portable Diesel Screw Air Compressor | |||||
| SYC-19.5/19 | 19.5 | 19 | 6CTA8.3-C260,194KW | 3700 | 3650*1800*2500 |
| SYC-22/20 | 22 | 20 | 6LTA8.9-C360,265KW | 4500 | 4600*1950*2850 |
| SYC-26/20 | 26 | 20 | 6LTA8.9-C360,265KW | 4850 | 4600*1950*2850 |
| SYC-27/22 | 27 | 22 | NTA855-P400 | 5000 | 4600*1950*2850 |
| SYC-26/25 | 26 | 25 | QSZ13-C500 | 5100 | 4700*2100*2500 |
| SYC-21/35 | 21 | 35 | QSZ13-C500 | 5100 | 4700*2100*2500 |
| SYC-33/25 | 33 | 25 | QSZ13-C550 | 5200 | 4700*2100*2500 |
| SYC-26/35 | 26 | 35 | QSZ13-C550 | 5200 | 4700*2100*2500 |
Company Profile
After Sales Service
Our service
1.Pre-sale service:
Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments .
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ;
2.Services during the sale:
1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .
3.After-sale services:
Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
(On-site service requires the customer to bear the cost)
2. 24 hours technical support by e-mail.
3.Other essential technological service.
FAQ
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
| After-sales Service: | Online Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
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Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-11-13
China supplier China Supplier of Mining Diesel Portable Mobile Direct Driven Screw Air Compressor for Construction Industry 250-1600 Cfm for Sale supplier
Product Description
DENAIR hot sale series diesel portable air compressors
| DENAIR hot sale series diesel portable air compressors | ||||||||||||||||||||
| Model | Machine | Diesel Engine | ||||||||||||||||||
| Free Air Delivery | Normal Working | Dimensions | Weight | Manufacturer | Model | Rated | ||||||||||||||
| Pressure | (without towbar) | power | ||||||||||||||||||
| m3/min | CFM | bar(g) | psig | L*W*H(mm) | kg | KW | ||||||||||||||
| DACY-3.2/8 | 3.40 | 120 | 8 | 116 | 2263*1590*1543 | 9, China Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China Q3: Warranty terms of your machine? Q4: Will you provide some spare parts of the machines? Q5: How long will you take to arrange production? Q6: Can you accept OEM orders?
Are there special considerations for air compressor installations in remote areas?Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations: 1. Power Source: Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply. 2. Environmental Conditions: Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation. 3. Accessibility and Transport: Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process. 4. Maintenance and Service: In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment. 5. Fuel and Lubricants: For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered. 6. Noise and Environmental Impact: Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife. 7. Communication and Remote Monitoring: Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting. By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
How do you maintain proper air quality in compressed air systems?Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality: 1. Air Filtration: Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness. 2. Moisture Control: Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness. 3. Oil Removal: If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal. 4. Regular Maintenance: Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers. 5. Air Receiver Tank Maintenance: Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system. 6. Air Quality Testing: Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards. 7. Education and Training: Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes. 8. Documentation and Record-Keeping: Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes. By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
How do oil-lubricated and oil-free air compressors differ?Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences: Oil-Lubricated Air Compressors: 1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan. 2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment. 3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up. 4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities. Oil-Free Air Compressors: 1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear. 2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors. 3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement. 4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors. When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
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