Product Description
LPG LNG storage tank LPG compressor Ammonia Reciprocating Piston Compressor
ZW series Oil-Free LPG Gas Compressor, it has many functions, small volume, lightweight, small power, stable and reliable operation, and has good safety performance. It can transport highly volatile liquid such as liquefied petroleum gas and recover the gas left in the tank, Liquid Natural Gas. Due to the unique oil-free lubrication design, there is no need for oil lubrication in the cylinder, so it will not pollute the medium (ensure the purity of gas) and keep the transported substances pure.
Excellent complement, satisfied performance, light weight, small occupying area, more compressing ratio, smooth running, long service life of spare parts, simple operation, reliability and easy maintenance. ZW series compressors have both fixed or movable types; both normal atmosphere (0.1~1.5MPa) and high pressure (1.6~2.4MPa) to meet different requirements of customers.
| LPG Compressor Technical Parameters |
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| Model | Flow rate m3/min | Inlet pressure (MPa) | Discharge pressure (MPa) | Motor power (Kw) |
| ZW-0.6/10-16 | 0.6 | 1.0 | 1.6 | 7.5 |
| ZW-0.8/10-16 | 0.8 | 1.0 | 1.6 | 11 |
| ZW-1.0/10-16 | 1.0 | 1.0 | 1.6 | 15 |
| ZW-1.3/10-16 | 1.3 | 1.0 | 1.6 | 18.5 |
| ZW-1.5/10-16 | 1.5 | 1.0 | 1.6 | 22 |
| ZW-2.0/10-16 | 2.0 | 1.0 | 1.6 | 30 |
| ZW-2.5/10-16 | 2.5 | 1.0 | 1.6 | 37 |
| ZW-3.0/10-16 | 3.0 | 1.0 | 1.6 | 45 |
| ZW-4.0/10-16 | 4.0 | 1.0 | 1.6 | 55 |
| ZW-8.0/10-16 | 8.0 | 1.0 | 1.6 | 110 |
| ZW-1.0/1-10 | 1.0 | 0.1 | 1.0 | 15 |
| ZW-1.0/2-5 | 1.0 | 0.2 | 0.5 | 7.5 |
| The above models are commonly used and can be customized according to each industry plant’s different requirements. The above data are calculated according to: Inlet pressure: ≤ 1.0Mpa; Exhaust pressure: ≤ 1.6Mpa; Maximum pressure difference: 0.6Mpa; Maximum instantaneous pressure ratio: ≤6 Cooling mode: air cooling or water cooling (according to end user’s local conditions to design); Inlet temperature: 40ºC; Liquid density of liquefied gas: 582.5kg/m3. |
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Basis Design Data
1 The compressor was adopted vertical type single-stage reciprocating piston compressor.
2. Cool Method: air-cooled.
3. Cylinder and packing stuff box all designed oil-free lubrication
4. Valves type is mesh valve
5. Compressor and motor direct driven by tire-type, with whole closed protection cover
6. Compressor set a manual turning mechanism structure
7. The compressor was set automatic stop control system once discharge pressure is higher than the set value
Main purpose and scope of Application
This series of compressors are mainly used for loading, unloading, tank pouring, residual gas recovery, tank vehicle loading, unloading, bottle filling, bottle emptying, conveying, residue removal and residual gas recycling and it can be also used in the processes of other petrol-industries, residual liquid recovery and other operations of LPG. They are ideal equipment for liquid transportation and gas recovery. Therefore, it is widely used in LPG storage and distribution station, gas mixing station, gasification station, tank plant, automobile filling station, etc., especially in large, medium and small LPG stations.
In addition, it is suitable for liquid transportation and residual gas recovery of propane, butane, butene and other volatile substances with low boiling point. Its variant products can be used for liquid transportation and gas recovery of propylene, liquid ammonia, etc.
Technical Paramter
| No. | Item | Specification | |
| 1 | Compressor Model | ZW-0.95/10-15 | |
| 2 | Compress medium | LPG Gas | |
| 3 | Structure | Vertical Type, Air Cooking, Single action | |
| 4 | Compress stage number | single stage | |
| 5 | volume capacity (F.A.D) | 0.95 m3/min | |
| 6 | Suction pressure | 1.0Mpa | |
| 7 | Discharge pressure | 1.5Mpa | |
| 8 | Suction temperature | ≤40ºC | |
| 9 | Discharge temperature | ≤110ºC | |
| 10 | Compressor speed(r/min) | 740rpm | |
| 11 | Motor Power | 11KW explosion-proof motor: dIIBT4 | |
| 12 | Cooling method | Air Cooling | |
| 13 | Lubricate method | Crank case, Crankshaft, Connect rod, Crosshead | Splash lubrication |
| Cylinder, filling | Oil free lubrication | ||
| 14 | Driven Method | Belt driven | |
| 15 | Installation | with skid-board | |
| 16 | Noise | 85dB (A) | |
| 17 | Vibration intensity | 28 | |
| 18 | Dimension | about 1220×680×980mm | |
| 19 | Weight | about 360KG | |
| 20 | Scope of supply | Compressor, motor, common underframe, gas pipeline, four-way valve, safety valve, instrument, random spare parts, factory documents, etc. | |
FAQ
Q1: What’s your delivery time?
A: Generally 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your compressor machine be used?
A: Generally, design service life for 20years, According to real condition not less than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience. And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also, we could accept USD, RMB, GBP, Euro, and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
| Lubrication Style: | Oil-free |
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| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Compress Level: | Single-Stage |
| Samples: |
US$ 2800/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-10-21