Product Description
Our company is a professional high-pressure gas compressor solution provider, which can meet the needs of different customers. As for the high-end demand in the field of medium and high-pressure compressors, and can provides users with customized products and high-quality services.
working principle
This product is mass-produced after design changes and optimizations in accordance with the Italian model. The final piston adopts a special process, and the piston ring adopts the Japanese Riken process. Unanimous praise from users. This product adopts three-cylinder three-stage compression, splash lubrication, inter-stage safety valve and filter system. HC-W400 can provide safe compressed air for any industry that requires high-pressure pure air source, and provide safe compressed air that meets the requirements of human breathing. This product is designed, produced and tested and accepted in accordance with the requirements of GB/T 12929-2008 “Marine High Pressure Piston Air Compressor”; the air quality complies with EN12571 international breathing compressor breathing standard; HC-W400 is a kind of air compression equipment, it will be free 1 kg (1bar/0.1Mpa) of air in the state is compressed to a high pressure gas of 300 kg (300bar/30Mpa) gauge pressure step by step. After the air flows through the separator and filter in the unit, it is removed from the The oil and impurities in the high-pressure air can filter the inhaled air containing fine particulate matter (PM2.5) to a safety value of less than 10 micrograms, which meets the standards set by the World Health Organization, making the exhaust gas clean and tasteless. The personnel provide highly purified, clean, odorless, safe and reliable compressed breathing air.
Main parameters
1.Model: HC-W400Z(PLC Control System)
2.Work pressure: 30Mpa Mpa(300bar)
3. Displacement (inhalation state): 400L/min L/min
4.Type:W-type layout-3-cylinder three-stage reciprocating piston compression
5.Drive:Electric 380V/50Hz/7.5kw
6. Lubrication method:Splash lubrication (food grade lubricant 750-H2)
7. Cooling method:Air-cooled
8.Control mode:Automatic start and stop, automatic sewage discharge, temperature control system, phase sequence protection function, emergency stop function, low noise,Low temperature, low speed, touch screen
9.Clean air:1 air filtration, 2 oil-water separation, 2 grade classification air purification
10.Safety devices: Interval safety valve, pressure maintaining valve, automatic shutdown system, box-type protective cover
11. Packing size (length×width×height): 76×110×140cm
12. Weight: 290kg
13.Inflation speed:6 liter bottle filled with 30Mpa about 5.5 minutes
14. Certified product: CE certification, MA test report
15.Packing List:Instruction manual, safety inspection report certificate, 2 sets of inflation hoses and joints, and the machine has built-in food grade lubricants slip.
Product composition and characteristics
The machine is equipped with an automatic shutdown device, the shutdown pressure can be set freely, and it is equipped with a time running timer to support the maintenance time;
2 gas cylinders can be filled at the same time; (1 bottle is recommended, the charging speed is faster)
High-power all-copper core wire customized motor, stable power output, light starting load;
The protective cover adopts plastic spraying process, which is not easy to scratch and rust; (some manufacturers use spray paint, which is low cost and easy to fall off and rust)
Super strong triangle belt, strong tension, and wear-resisting and high-temperature resistance;
Shockproof pressure gauge 0~5800psi/400bar, accurate pressure value;
The reinforced steel plate base is equipped with anti-vibration pads, so the equipment runs more smoothly;
High-strength nylon cooling fan, better heat dissipation effect;
The low pressure adopts red copper tube, which has better heat dissipation performance, and the high pressure adopts stainless steel tube to ensure the safety of output pressure;
The rotating parts are equipped with protective cover devices, and safety valves and automatic shutdown systems are installed at all levels to ensure the safety of operators; motor drive or gasoline engine drive can be selected to meet the air supply requirements under various conditions;
Configure precision air filter (customized wire mesh filter element);
2-stage oil-water separator (standard with manual blowdown, optional automatic blowdown) Final classification air purification system (standard with manual blowdown, optional automatic blowdown) Two-stage purification, first deodorizes water, then deodorizes; (most manufacturers Adopt 1 level mixed filtration to save production cost)
The last stage adopts the piston ring process, and only the piston ring needs to be replaced if worn; (most manufacturers do not use the last stage piston ring process, after the wear, a complete set of pistons and cylinders need to be replaced, and expensive accessories are required)
The end uses a pressure maintenance valve, deep air filtration, and prolongs the life of the filter element, and uses an alloy aluminum permanent filter element, replaceable filter element material, saving later use costs; (some manufacturers have no pressure maintenance valve and use disposable filtration Core, save production cost, increase later use cost)
The parts in contact with gas, such as cylinders and filter cartridges, are cleaned with alcohol before leaving the factory, and tested with food-grade lubricating oil, and they are all debugged before leaving the factory.
Main application
Diving bresthing Fire Bresthing
Fire breathing application: Equipped in the gas supply stations of the fire brigade or various fire-fighting vehicles, it provides emergency gas supply at the scene of a fire or in the rescue and relief process, so that the majority of firefighters will be exposed to various environments such as dense smoke, poisonous gas, steam or oxygen deficiency. Breathing high-purity, clean, odorless, safe and reliable compressed air ensures that fire extinguishers can safely and effectively carry out fire fighting, rescue, disaster relief, and rescue.
Diving breathing application: Diving clubs, diving enthusiasts, marine breeding, marine rescue, shipboard equipment, underground operations, fishery fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding and other industries, providing divers with high purification, clean and tasteless , Safe and reliable compressed breathing air. In an environment that cannot meet the requirements of the human body for normal breathing, the air is filled into a high-pressure gas cylinder for human breathing.
Product display
If you want us to provide you with detailed technical design and quotation, please provide the following technical parameters, and we will reply to your email or phone within 24 hours.
1.Flow: _____ Nm3 / hour
2.Pressure: _____Bar(MPa)
3. How many cylinders to fill
4. Whether it needs to be filled every day
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
|---|---|
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Configuration: | Portable |
| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-26